Apparatuses and methods for forming die stacks

ABSTRACT

Apparatuses and methods for forming die stacks are disclosed herein. An example method includes dispensing a temporary adhesive onto a substrate, placing a base die onto the temporary adhesive, curing the temporary adhesive, forming a die stack that includes the base die, activating a release layer disposed on the substrate, wherein the release layer is between the substrate and the temporary adhesive, removing the die stack from the substrate, and removing the temporary adhesive from the die stack.

BACKGROUND

Semiconductor manufacturers are moving toward packages that includemultiple die. In some instances, the multiple die may be packaged as aninterconnected die stack. Conventionally, forming the die stack may beat least partially performed at the wafer level. Wafer level processingof die stacks may include at least one die that is still part of ayet-to-be diced wafer. For example, a wafer of die may have die stackedonto the wafer during a die stacking process in order to form diestacks. Such wafer level processes, however, may have associated highcosts and high risks. The high costs may be due to the need for newtooling to handle the wafers, and the scrap that may result fromprocessing bad die. High risk may be due to the handling of fullyprocessed wafers that have had additional die bonded thereto, which mayincrease the cost associated with each process step. Mishandling apartially processed wafer may result in costly breakage. Developingtools to handle the wafers that included additional die bonded theretomay add to the cost and handling difficulties of such wafer levelprocesses.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an example flow diagram of a process according to anembodiment of the present disclosure.

FIG. 2 is an example diagram of a dicing pattern in accordance with anembodiment of the present disclosure.

FIGS. 3A-3H are illustrations of a process steps in accordance with anembodiment of the present disclosure.

FIG. 4 is an illustration of a test process in accordance with anembodiment of the present disclosure.

DETAILED DESCRIPTION

Apparatuses and methods for forming die stacks are disclosed herein.Certain details are set forth below to provide a sufficientunderstanding of embodiments of the disclosure. However, it will beclear to one having skill in the art that embodiments of the disclosuremay be practiced without these particular details. Moreover, theparticular embodiments of the present disclosure described herein areprovided by way of example and should not be used to limit the scope ofthe disclosure to these particular embodiments. In other instances,well-known circuits, control signals, timing protocols, and softwareoperations have not been shown in detail in order to avoid unnecessarilyobscuring the disclosure.

As noted, a conventional approach to forming die stacks may be to formthe die stacks on a base wafer. Subsequent to die stack formation thebase wafer may be separated to provide individual die stacks. Thiswafer-level die stacking process, however, may have various costs andrisks. For example, handling fully processed wafers that also havemultiple die stacked on each die of the wafer may require thedevelopment of new backend manufacturing tools. Further, a wafer ofthousands of die that also include thousands of more die stacked thereonwould be a costly wafer to mishandle and break. As such, it may bedesirable to have a die stacking process that reduces the associatedcosts and risks with respect to the wafer level processes.

One solution may be to process die into die stacks at the die levelusing a die-level die stacking process rather than a wafer-level diestacking process. Such a die stacking process may occur after all diehave been diced. Each die may have already been tested so that onlyknown good die are processed through the die level processing. The dielevel processing may use die-level tooling configured for existingmanufacturing tools. For example, a process carrier may be configured tohold a plurality of individual process substrates, which may beconfigured to be handled by existing backend manufacturing tools. Theindividual process substrates may be used as a temporary base for theformation of the die stacks, which may be formed using processes thatare performed in batches and/or on a per die stack basis. The diestacking process may include multiple temporary components that affixthe die stacks to the process substrates during die stack formation. Thetemporary components may then be removed once the die stacks have beenformed. The die stacks may then be removed from the process substratesupon formation of the die stacks.

FIG. 1 is an example flow diagram of a process 100 according to anembodiment of the present disclosure. The process 100 may be used as adie stacking process. In some embodiments, the process 100 may be usedto form an electrically interconnected die stack. As used herein, a diestack may comprise two or more die formed into a die stack that is atleast mechanically connected to form a unitary component. In someembodiments, a die stack may have one or more materials located betweenadjacent surfaces, such as metallic bonds, fill materials, etc., toprovide electrical coupling between the die in a die stack and/orstructural support to the die stack. The process 100 may be furtherillustrated in FIGS. 2, 3A-3H, and 4, which will be discussed in moredetail below. The process steps shown in FIG. 1 are an example processflow and are non-limiting. Additionally, the process steps may beperformed in a different order and/or additional and/or fewer steps maybe included. Further, two or more of the process steps shown in FIG. 1may be combined into a single step. For example, steps 106 and 108 maybe iteratively performed so that the curing of the temporary adhesive isperformed nearly contemporaneously with the placement of the base die.Other steps may be combined as well. Additionally, the steps outlined bydashed lines may be omitted in some embodiments.

The process 100 may begin with step 102. Step 102 may include preparinga process substrate. The process substrate may be a temporary substratefor supporting the formation of a die stack during the process 100.Preparing a process substrate may include dicing, e.g., cutting, amaterial into a desired shape of a desired size. FIG. 2 shows an exampleof dicing a material into a plurality of process substrates. In someembodiments, the process substrate may be transparent to one or morewavelengths of electro-magnetic (EM) radiation. In some embodiments, theprocess substrate may be formed of glass and may be transparent towavelengths ranging from deep infrared to ultraviolet. The processsubstrate may further include a release layer formed on at least oneside. The release layer may be used to separate the process substrateand a formed die stack after completion of the process 100.

The process substrate may be used as a temporary base for processing oneor more semiconductor die. For example, the process substrate may beused to process a plurality of die into a die stack. Subsequent to theformation of the die stack, the process substrate may be removed, aswill be discussed in more detail below, to allow the die stack to beused without the process substrate attached. The step 102 may beoptional. In some embodiments, the process substrates may be provided ina desired size and shape and include the release layer.

Step 104 may include placing the process substrate onto a processcarrier. FIG. 3A shows an example process carrier and an exampleplacement of process substrates on a process carrier. The processcarrier may be formed to hold one or more process substrates. Theprocess carrier may have one or more openings formed therein. Theopenings may include edge support for holding a process substrate sothat at least a portion of the process substrate is located over anopening. As such, the openings may allow access to a bottom side of theprocess substrates, which may be used in one or more steps of theprocess 100. The process substrates may be loaded onto the processcarrier, and placed over a corresponding opening using any known loadingmethod, such as by a pick and place tool or manually loading by anoperator.

Step 106 may include dispensing a temporary adhesive onto the processsubstrate. FIG. 3B shows an example dispense of the temporary adhesiveonto a process substrate. The temporary adhesive may be dispensed onto aside of the process substrate that includes the release layer such thatthe temporary adhesive is dispensed on the release layer. The temporaryadhesive may be a polymer-based substance, such as an epoxy, and may becured using EM radiation in some embodiments. In some embodiments, thetemporary adhesive may be thermally cured. The temporary adhesive mayprovide a medium to temporarily affix a base die to the processsubstrate.

Step 108 may include placing a base die onto the temporary adhesive.FIG. 3C shows an example placement of a base die. The base die may beselected from an inventory of die. In some embodiments, the die ininventory may have already been tested so that only good die may beselected for placement in the step 108. The base die may be placed ontothe temporary adhesive using any known placement technique, such as by apick and place tool.

Step 110 may include curing the temporary adhesive. FIG. 3D shows anexample cure of the temporary adhesive. The cure method may bedetermined by the specific temporary adhesive dispensed in the step 106,which may be either a thermal curing process or an EM radiation curingprocess. In some embodiments, the cure may be performed by exposing thetemporary adhesive to ultraviolet (UV) radiation at a wavelengthdetermined by the temporary adhesive. The exposure time may be dependentupon the temporary adhesive characteristics, the thickness of thetemporary adhesive, and the intensity of the UV radiation. In someembodiments, the temporary adhesive may be exposed to the UV through theprocess substrate. The opening in the process carrier may provide accessto the bottom side of the process substrate. Accordingly, it may bedesirable that the material the process substrate is formed from atleast be transparent to UV radiation at the selected wavelength.

In some embodiments, steps 108 and 110 may be performed substantiallysimultaneously. For example, the temporary adhesive may be curedimmediately following placement of the base die onto the temporaryadhesive. In such an embodiment, the steps 108 and 110 may be performediteratively for each base die placed on a process substrate. Forexample, a first base die may be placed on a respective processsubstrate and the UV radiation cure may be performed nearlysimultaneously with placement of the base die before the two steps areperformed for a second base die. Performing the steps 108 and 110 inthis manner may improve a process time of the process 100. Additionally,performing the steps 108 and 110 nearly simultaneously may preventmovement of the base die between placement of the base die onto thetemporary adhesive and curing the temporary adhesive. In someembodiments, all of the base die for the process carrier may be placedonto the temporary adhesive of respective process substrates beforecuring the temporary adhesive of all process substrates in a batch cureprocess.

Step 112 may include placing one or more additional die onto the basedie and processing the die (the base die and the one or more additionaldie) to form a die stack. FIG. 3E shows an example placement of aplurality of die onto a base die. The one or more additional die may beselected from an inventory of pre-tested, good die. In some embodiments,the one or more additional die may be selected from the same inventoryfrom which the base die was selected. In some embodiments, the one ormore additional die may be different types of die than the base die andfrom one another, such that each of the one or more additional die maybe selected from different pre-tested inventories. Each additional diemay be placed onto the stack one at a time and alignment may beperformed using various techniques, such as alignment markers and/orinfrared camera-assisted positioning. Each of the one or more additionaldie may be placed on top of a previously placed die using the discussedalignment techniques. The die may be stacked so that a bonding pad onone die is aligned with and in contact with a respective bonding pad orpillar on the adjacent die. The placement of the one or more additionaldie may result in the formation of stack of die, with the die stackincluding the base die.

The step 112 may further include processing the stack of die to form thedie stack. Each die of the die stack, including the base die, mayinclude bonding pads and/or bonding pillars on top and bottom sides ofthe die. The boding pads and bonding pillars may be formed from one ormore metals. The one or more metals may form metallic bonds with arespective bond pillar/bond pad upon performance of a heating process.Each die may also include through-via electrical connections thatprovide electrical connections between top and bottom sides of the die.The bonding pads, bonding pillars, and the through-via electricalconnections may allow each die in the die stack to be electricallyconnected to the other die in the die stack. In some embodiments, eachdie in the die stack may be the same type of die, a memory die forexample. In some embodiments, at least one of the die in the die stackmay be different than the remaining die. For example, one of the die inthe die stack may be a logic die, while each of the remaining die may bememory die. The type of die is a non-limiting aspect of the presentdisclosure.

Metallic bonds may be formed between adjacent die in the stack at thebonding pads/pillars that are placed in contact. The metallic bonds mayresult in the formation of electrical and/or mechanical bonds couplingadjacent die. For example, some of the bond pads and pillars included onthe die may be electrically inactive and may provide structural supportto the die stack, while other boding pads and pillars may beelectrically active and provide electrical conduction paths betweenadjacent die. In some embodiments, thermo-compression bonding may beused to form the bonds during the placement of each successive die ofthe die stack. In some embodiments, the one or more additional die ofthe die stack may be placed into position in the stack of die before ametal reflow process is performed to form the metallic bonds. As aresult, a die stack formed of bonded die may result from the step 112.

Step 114 may include dispensing under fill material between each die ofthe die stack. The step 114 may be optional depending on the under fillmaterial included in the process 100. For example, the step 114 may beincluded to dispense a non-conductive film that may flow into the spacesbetween the adjacent die in the die stack upon dispensing due to acapillary effect. For example, the non-conductive film may be acapillary under fill material. In some embodiments, the under fillmaterial may be a wafer level under fill film, which may be formed onthe die at the wafer level, e.g., prior to wafer dicing. Accordingly, ifa wafer level under fill film is included, then step 114 may be omittedsince the under fill material would already have been formed on at leastone side of each die of the die stack.

Step 116 may include activating the release layer release mechanism.FIG. 3F shows an example activation of the release layer releasemechanism. The release mechanism may depend on the type of release layerincluded on the process substrate. For example, the release mechanismmay include chemical breakdown of the release film. In some embodiments,the release mechanism may be initiated by exposing the release layer toa desired wavelength of EM radiation. For example, the release layer maybe exposed to laser emission of a wavelength determined by the releaselayer through the opening of the process carrier and through the processsubstrate. The laser emission may cause the release layer to breakdown,e.g., degrade, so that the process substrate and the temporary adhesivemay be separated. The laser emission may be in the UV, visible, orinfrared range of the EM spectrum.

Step 118 may include removing the die stack from the process substrate.The die stack, including the temporary adhesive, may be removed from theprocess substrate using any known method, such as by pick and place.Removal of the process substrate may result in the die stack andtemporary adhesive remaining attached but free from the processsubstrate. Step 120 may include moving the die stack and temporaryadhesive to a carrier frame. FIG. 3G shows an example placement of a diestack and temporary adhesive moved to a carrier frame. In someembodiments, the steps 118 and 120 may be performed sequentially. Forexample, the sequential performance of the two steps may includeremoving the process substrate from the die stack by picking the diestack off of the process substrate, and then placing the die stack on acarrier film, which may be supported by a carrier frame. The die stackmay be placed on the carrier film so that the temporary adhesive ispositioned on an opposite side of the die stack from the carrier film.In some embodiments, the steps 116, 118, and 120 may be sequentiallyperformed for each die stack. For example, the release layer mechanismmay be initiated for a die stack/process substrate combination, the diestack including temporary adhesive picked off of the process substrateand then placed on a carrier film.

Step 122 may include removing the temporary adhesive. FIG. 3H shows anexample of removing the temporary adhesive. The temporary adhesive maybe removed using any known method. In some embodiments, the temporaryadhesive may be removed using tape and a roller. For example, tape maybe place in contact with the temporary adhesive. A roller may then berolled over the tape while the tape is pulled up and away from the diestack as the roller rolls in the opposite direction. The temporaryadhesive may remain attached to the tape as the tape is pulled up andaway. As a result, the die stack may remain on the carrier film free ofthe temporary adhesive.

124 may optionally include electrical testing the die stack. FIG. 4shows an example of probe testing a die stack. The electrical testingmay be dependent upon the types of die. Testing may be performed toensure that the die stack performs as desired and as a way to selectgood die for additional process steps, such as a packaging process.

The process 100 may be performed to form die stacks, which may besubsequently be packaged. The process 100 may result in reducedprocessing costs due to processing only good die and further becausefewer scrap may result. Additionally, handling risks may be reduced dueto the process 100 being performed at the chip-level instead of thewafer-level.

FIG. 2 is an example diagram of a dicing pattern 200 to form one or moreprocess substrates in accordance with an embodiment of the presentdisclosure. The dicing pattern 200 may include a plurality of lines 206and a plurality of lines 204. The dicing pattern 200 may be used todefine a number of process substrates of a desired shape and size. Asubstrate 202 may then be diced using the dicing pattern 200 as a guideto form one or more process substrates 208. The substrate 202 may bediced, e.g., cut, into one or more process substrates 208 based on thedicing pattern 200. The square grid defined by the plurality of lines204 and 206 is a non-limiting aspect of the present disclosure and anyshape and size of pattern falls within the scope of the presentdisclosure. In some embodiments, the process substrates 208 may be usedas a temporary processing substrate for a die stacking process, such asthe process 100.

The substrate 202, and by extension the one or more process substrates208, may include a release layer (not shown in FIG. 2). The releaselayer may be formed on at least one side of the substrate 202. Therelease layer may include a release mechanism so that the processsubstrate 208 and an object mounted onto the release layer may beseparated. For example, by activating the release mechanism, thesubstrate carrier 208 and an object mounted thereto may be separated. Insome embodiments, the release mechanism may be activated using EMradiation of a desired wavelength. In some embodiments, the releaselayer may be exposed to radiation through the process substrate 208.

It may be desirable that the process substrate 208 and the release layermay be able to withstand multiple fabrication process steps, such asheating steps and chemical treatments, for example. Additionally, it maybe desirable for the substrate 202 to be transparent to one or morewavelengths. For example, it may be desirable for the substrate 202 tobe transparent to EM radiation of ultraviolet, visible, and infraredwavelengths.

FIG. 3A is an illustration of a process step 300 in accordance with anembodiment of the present disclosure. The process step 300 may be anexample of the step 104 of the process 100. The process step 300 asshown depicts a process carrier 302 including one or more openings 304,and one or more process substrates 306. The one or more processsubstrates 306 may be placed over a respective opening 304. In anembodiment of the present disclosure, the process carrier 302 may beused as a carrier device for implementing the process 100.

The process carrier 302 may be formed to include the openings 304. Theopenings 304 may be formed to allow access to a bottom side of theprocess substrate 306. Each of the openings 304 may be configured tohold a process substrate 306, such as by tabs, bevels, clamps, etc.Other configurations to hold the carrier substrates 306 while allowingaccess from both a top and bottom side of the process substrate arewithin the scope of the present disclosure.

Each of the process substrates 306 may include a release layer 308, andmay be placed over an opening 304 with the release layer 308 on a sideopposite the process carrier 302. The process substrate 306 may be anexample of the process substrate 208 of FIG. 2. Further, the processsubstrate 306 may be used as a temporary support substrate for one ormore semiconductor die during a die stacking process, such the process100.

FIG. 3B is an illustration of a process step 330 in accordance with anembodiment of the present disclosure. The process step 330 may be anexample of the step 106 of the process 100. The process step 330 asshown depicts a temporary adhesive 310 dispensed onto a surface of thecarrier substrate 306, such as on the release layer 308. The temporaryadhesive 310 may be dispensed by a needle or jet dispense, for example.The hexagonal-shape of the temporary adhesive 310 depicted in FIG. 3B isfor illustrative purposes, and is non-limiting. The temporary adhesive310 may be used as temporary adhesive during a die stacking process,such as the process 100.

FIG. 3C is an illustration of a process step 335 in accordance with anembodiment of the present disclosure. The process step 335 may be anexample of the step 108 of the process 100. The process step 335 asshown depicts the placement of a base die 312 onto the process substrate306. The base die 312 may be placed onto the temporary adhesive 310. Thetemporary adhesive may provide a temporary holding layer for the basedie 312 to ensure the base die 312 remains in place during subsequentprocessing steps of a die stacking process, the process 100 for example.

The base die may include electrical through-vias that may provideelectrical connection from a top side to a bottom side of the base die312. In some embodiments, the top side of the base die 312 may be placedin contact with the temporary adhesive 310, which may leave the bottomside of the base die 312 exposed. In some embodiments, the bottom sideof the base die 312 may be placed in contact with the temporary adhesive310. The bottom side of the base die 312 may have bonding pads and/orbonding pillars formed thereon. Bonding pads/pillars formed on thebackside of the base die 312 may allow for placement and bonding ofanother die to the base die 312.

FIG. 3D is an illustration of a process step 340 in accordance with anembodiment of the present disclosure. The process step 340 may be anexample of the step 110 of the process 100. The process step 340 asshown depicts curing the temporary adhesive 310. Curing the temporaryadhesive 310 may result in the base die 312 being firmly held in placeto the process substrate 306. In some embodiments, the curing of thetemporary adhesive 310 may be performed by exposing the temporaryadhesive 310 to radiation 314, which may be provided through theopenings 304. In some embodiments, the radiation 314 may be ultraviolet(UV) radiation. The carrier substrate 306 and the release layer 308 mayboth be transparent to the radiation 314 so that the radiation 314passes through to the temporary adhesive 310. The radiation 314 may beprovided for a time based on the characteristics of the temporaryadhesive 310.

In some embodiments, the entire bottom of the process carrier 302 may beexposed to the radiation 314, which may allow all openings tosimultaneously receive the radiation 314, e.g., a batch cure process.For example, in embodiments using UV radiation, a UV source may bepositioned underneath the process carrier 302 so that radiation 314 issimultaneously provided to each opening 304. In some embodiments, eachopening 304 may individually be provided a radiation 314 exposure. Forexample, a UV source may be successively positioned under each opening304 for a desired exposure time, and then moved to a subsequent opening304. In some embodiments, the processes 335 and 340 may be performediteratively. For example, the placement of the base die 312 and theexposure of the radiation 314 may be performed successively. Forexample, immediately after a base die 312 is placed onto a processsubstrate 306, the radiation 314 may be provided to cure the temporaryadhesive 310 before the two steps are repeated at a next processsubstrate location.

FIG. 3E is an illustration of a process step 345 in accordance with anembodiment of the present disclosure. The process step 345 may be anexample of the step 112 of the process 100. The process step 345 asshown depicts the placement of one or more die 316 onto the base die312. For example, a first die of the one or more die 316 may be alignedwith the base die using infrared camera alignment and/or alignmentmarkers. Alignment and placement of the die may result in respectivebonding pads and/or bonding pillars being aligned and placed into closeproximity, e.g., contact. The alignment and placement steps may then besuccessively repeated for each die of a desired number of die.

The placement of the one or more die 316 may further include fabricationsteps aimed at creating electrical and/or mechanical bonds between eachof the one or more die 316 and the base die 312. For example, each ofthe one or more die 316 may be successively bonded to a previouslybonded die using a thermo-compression bonding technique. In someembodiments, all of the die 316 may be placed as depicted in FIG. 3Ebefore a metal reflow process is performed to form the electrical and/ormechanical bonds. The placement and bonding of the one or more die 316onto the base die 312 may result in a die stack 312, 316, where the diestack may include both the base die 312 and the one or more additionaldie 316.

FIG. 3F is an illustration of a process step 350 in accordance with anembodiment of the present disclosure. The process step 350 may be anexample of the step 116 of the process 100. The process step 350 asshown depicts activating the release mechanism of the release layer. Insome embodiments, the release mechanism may be activated, e.g.,initiated and/or caused, by exposing the release film 308 to a specificwavelength of EM radiation. For example, an exposure of radiation 318,which may be provided by a laser, may be provided to the release film308 through an opening 304. The wavelength of the laser emission may bein the UV, visible, or infrared range of the EM spectrum. In someembodiments, the radiation 318 may be provided in a batch process sothat all openings are provided the radiation 318 simultaneously. In someembodiments, each of the openings 304 may be individually provided theradiation 318. Releasing the release film 308 may allow the die stack312, 316 and the temporary adhesive 310 to be removed from the processsubstrate 306.

FIG. 3G is an illustration of a process step 355 in accordance with anembodiment of the present disclosure. The process step 355 may be anexample of the step 120 of the process 100. The process step 355 asshown depicts the placement of the die stack 312, 316 and the temporaryadhesive 310 onto a carrier film 322 after removal from the processsubstrate 306. The carrier film 322 may be supported and/or attached toa carrier frame 320. The combination of the die stack 312, 316 and thetemporary adhesive 310 may be placed on the carrier film 322 so that thetemporary adhesive is positioned on an opposite side of the die stackfrom the carrier film 322. Positioning the temporary adhesive 310 assuch may allow the subsequent removal of the temporary adhesive 310leaving the die stack 312, 316.

FIG. 3H is an illustration of a process step 360 in accordance with anembodiment of the present disclosure. The process step 360 may be anexample of the step 122 of the process 100. The process step 360 asshown depicts the removal of the temporary adhesive 310. The process 360may include placing a tape 324 onto the exposed temporary adhesive 310.A roller 326 may subsequently be rolled along the temporary adhesive 310while the tape 324 is lifted up and away as the roller 326 rolls overthe die stacks 312, 316. As the tape 324 is pulled up, the temporaryadhesive 310 is removed leaving the die stack 312, 316 on the carrierfilm 322.

FIG. 4 is an illustration of a test process 400 in accordance with anembodiment of the present disclosure. The test process 400 may be anexample of the step 124 of the process 100. The test process 400 asshown depicts electrical testing a die stack, such as the die stack 312,316 of FIG. 3. The removal of the temporary adhesive 310 may revealelectrical pads included on the base die 312, which may be used forelectrical testing. A test probe 328 may be placed in contact with anexposed electrical pad in order to perform various electrical testing ofthe die stack 312, 316.

From the foregoing it will be appreciated that, although specificembodiments of the disclosure have been described herein for purposes ofillustration, various modifications may be made without deviating fromthe spirit and scope of the disclosure. Accordingly, the disclosure isnot limited except as by the appended claims.

1. A method, comprising: dispensing a temporary adhesive onto asubstrate; placing a base die onto the temporary adhesive; curing thetemporary adhesive; forming a die stack that includes the base die;activating a release layer disposed on the substrate, wherein therelease layer is between the substrate and the temporary adhesive;removing the die stack from the substrate; and removing the temporaryadhesive from the die stack.
 2. The method of claim 1, furthercomprising: dicing a glass material to provide the substrate, whereinthe glass material includes the release layer disposed on one side ofthe glass material; and placing the substrate onto a process carrier,wherein the substrate is placed over an opening in the process carrier.3. The method of claim 1, wherein curing the temporary adhesivecomprises exposing the temporary adhesive to ultraviolet radiation. 4.The method of claim 1, wherein forming a die stack comprises: placing anadditional die onto the base die; and forming metallic bonds between thebase die and the additional die.
 5. The method of claim 1, whereinactivating a release layer disposed on the substrate comprises exposingthe release layer to electromagnetic radiation of a wavelength in therange from infrared to ultraviolet.
 6. The method of claim 1, whereinremoving the die stack from the substrate comprises: picking the diestack and temporary adhesive off of the substrate; and placing the diestack and temporary adhesive onto a carrier film so that the temporaryadhesive is positioned on an opposite side of the die stack from thecarrier film.
 7. The method of claim 1, wherein removing the temporaryadhesive from the die stack comprises: placing tape onto the temporaryadhesive; rolling a roller over the temporary adhesive; and pulling thetap up and away after the roller has rolled over the temporary adhesive.8. The method of claim 1, wherein the substrate is formed by: defining ashape and size of the substrate on a glass substrate, wherein the glasssubstrate includes the release layer formed on one side of the glassmaterial; and dicing the glass substrate including the release layerbased on the defined size and shape.
 9. A method comprising: placing abase die onto a temporary substrate, the temporary substrate including arelease layer and a temporary adhesive deposed between the temporarysubstrate and the base die; exposing the temporary adhesive toultraviolet radiation; placing a first die onto the base die; placing asecond die onto the first die; removing the base die and the temporaryadhesive from the substrate; and removing the temporary adhesive fromthe base die.
 10. The method of claim 9, further comprising: forming apattern on a glass substrate, wherein the glass substrate includes therelease layer disposed on one side; dicing the glass substrate based onthe pattern to form the temporary substrate; and dispensing thetemporary adhesive on the release layer.
 11. The method of claim 9,wherein placing the first die onto the base die further comprises:placing the first die onto the base die so that a top side of the firstdie is adjacent to a bottom side of the base die.
 12. The method ofclaim 9, wherein placing the second die onto the first die furthercomprises: placing the second die onto the first die so that a top sideof the second die is adjacent to a bottom side of the first die.
 13. Themethod of claim 9, further comprising: performing thermo-compressionbonding while placing the first die; and performing thermo-compressionbonding while placing the second die.
 14. The method of claim 9, furthercomprising performing a metal reflow process on the base die, the firstdie, and the second die.
 15. The method of claim 9, wherein removing thebase die and the temporary adhesive from the substrate comprises:exposing the release layer to electromagnetic radiation; removing thetemporary adhesive and the base die from the temporary substrate; andpositioning the temporary adhesive and base die for removal of thetemporary adhesive.
 16. The method of claim 9, wherein removing thetemporary adhesive comprises: placing tape on the temporary adhesive;rolling a roller over the tape placed on the temporary adhesive; andpulling up the tape up after the roller has rolled over the tape,wherein the temporary adhesive pulls off of the base die with pulling upof the tape.
 17. A method, comprising: placing a process substrate ontoa process carrier, wherein the process substrate includes a releaselayer on one side, and wherein the side of the process substrate thatincludes the release layer is positioned opposite the process carrier;dispensing a temporary adhesive on the release layer; placing a base dieonto the temporary adhesive; curing the temporary adhesive; stacking aplurality of die, one onto the other, on the base die; forming a diestack; removing the process substrate from the die stack; removing thetemporary adhesive from the die stack; and performing electrical testingon the die stack.
 18. The method of claim 17, wherein placing a processsubstrate onto process carrier comprises placing the process substrateover an opening in the process carrier, wherein the opening provides foraccess to a bottom side of the process substrate.
 19. The method ofclaim 17, wherein curing the temporary adhesive comprises exposing thetemporary adhesive to ultraviolet radiation through a bottom side of theprocess substrate.
 20. The method of claim 17, wherein forming the diestack comprises forming metallic bonds between adjacent die of the dieplurality of die and between a die of the plurality of die and the basedie.
 21. The method of claim 17, wherein removing the process substratefrom the die stack comprises: exposing the release layer toelectromagnetic radiation to release the release layer; removing the diestack including the temporary adhesive from the process substrate; andplacing the die stack onto a carrier film, wherein the die stack isplaced on the carrier film with the temporary adhesive exposed on a topside.
 22. The method of claim 17, wherein removing the temporaryadhesive from the die stack comprises: placing tape on the temporaryadhesive; rolling a roller over the temporary adhesive while pulling upthe tape, wherein the tape pulls the temporary adhesive from the diestack.
 23. A method, comprising: placing a plurality of processsubstrates onto a process carrier, wherein each process substrate of theplurality of process substrates is placed over a respective opening inthe process carrier, and wherein each process substrate includes arelease layer on a side of the process substrate opposite the processcarrier; iteratively dispensing a temporary adhesive onto the releaselayer of each of the plurality of process substrates; iterativelyplacing a plurality of base die onto respective ones of the processsubstrates, wherein each of the plurality of base die are placed on thetemporary adhesive; curing the temporary adhesive; forming a pluralityof die stacks with each of the plurality of base die; activating therelease layer included on each of the plurality of process substrates;removing each of the plurality of die stacks including the respectivetemporary adhesive; and removing the respective temporary adhesive fromeach of the plurality of die stacks.
 24. The method of claim 23, whereincuring the temporary adhesive comprises individually exposing thetemporary adhesive dispensed on each of the process substrates toultraviolet radiation through their respective process substrates. 25.The method of claim 23, wherein curing the temporary adhesive comprisessimultaneously exposing the temporary adhesive dispensed on each of theprocess substrates to ultraviolet radiation through their respectiveprocess substrates.
 26. The method of claim 23, wherein activating therelease layer included on each of the plurality of process substratescomprises individually exposing the release layer included on each ofthe plurality of process substrates to electromagnetic radiation throughtheir respective process substrates.
 27. The method of claim 23, whereinactivating the release layer included on each of the plurality ofprocess substrates comprises simultaneously exposing the release layerincluded on each of the plurality of process substrates toelectromagnetic radiation through their respective process substrates.28. A method, comprising: dispensing temporary adhesive onto each of aplurality of process substrates, wherein the temporary adhesive isdispensed on a release layer included on each of the plurality ofprocess substrates; placing one of a plurality of base die onto thetemporary adhesive dispensed on each of the plurality of processsubstrates; curing the temporary adhesive dispensed on each of theplurality of process substrates; forming a respective die stack on eachof the plurality of process substrates, wherein the respective die stackformed on each of the plurality of process substrates includes arespective base die; removing the respective die stack and the temporaryadhesive from each of the plurality of process substrates; and removingthe temporary adhesive from the respective die stack from each of theplurality process substrates.
 29. The method of claim 28, furthercomprising dispensing an underfill material between adjacent die of eachof the respective dies stacks formed on each of the plurality of processsubstrates.
 30. The method of claim 28, wherein curing the temporaryadhesive dispensed on each of the plurality of process substratescomprises individually curing the temporary adhesive dispensed on eachof the plurality of process substrates.
 31. The method of claim 28,wherein removing the respective die stack and the temporary adhesivefrom each of the plurality of process substrates comprises: individuallyexposing the release layer included on each of the plurality of processsubstrates to electromagnetic radiation of a wavelength in the rangefrom infrared to ultraviolet; and individually placing respective diestacks and the temporary adhesive from each of the plurality of processsubstrates on a carrier film, wherein the temporary adhesive is oppositethe carrier film.
 32. The method of claim 28, removing the temporaryadhesive from the respective die stack from each of the pluralityprocess substrates comprises: placing tape on temporary adhesive fromeach of the respective die stacks from each of the plurality of processsubstrates; rolling a roller over the tape; and pulling the tape awayfrom each of the respective die stacks from each of the plurality ofprocess substrates as the roller rolls pass, wherein the tape will pullthe temporary adhesive from each of the respective die stacks from eachof the plurality of process substrates.